The Nauta conical screw mixer is a batch mixer, specially designed for segregative, free-flowing powders and pastes. It is a pioneer in mixing technology, named after Mr. J.E. Nauta, who developed the first conical Nauta mixer in 1946.
The Nauta mixer is famous for its low-intensity mixing. It is especially suited for delicate products and processes where very accurate results are required and is synonymous with gentle mixing of large volumes of up to 100,000 litres.
The Nauta conical screw mixer is a convective mixer with high mixing efficiency. It is gentle and guarantees the highest level of mixing accuracy without product distortion. The screw has an average speed of 70 rpm whilst the arm rotates at 1 to 2 rpm. The tip speed of the screw can fluctuate between 0.5 and 2 m/s, making it suitable for all ATEX zones.
The rotating cantilevered (free hanging) mixing screw conveys the product from bottom of the vessel to the product surface. The mixing screw is suspended from an orbital arm, which rotates the mixing screw along the conical inner vessel wall causing convective mixing of particles and shear.
The speed of particles in the downward massflow when recirculated by gravity in a conical vessel increases as the vessel diameter decreases. The result of these simultaneous actions is a fast and intensive mixing with low consumption of power together with high standards of mixing accuracy.
The convective mixing effect is created by the following 3 factors:
Nauta mixers are suitable for a wide range of processing activities in the pharmaceuticals, food, plastics, metals & minerals, nuclear, chemical, pigments and coatings industries. These include:
The Nauta conical screw mixer is available in many sizes. A few sizes with their typical characteristics are described below. Please note that these values are indicative only. Detailed information is available on request.
| Size | [m³] | 0.5 | 1 | 2 | 5 | 10 | 20 | 50 | 100 |
|---|---|---|---|---|---|---|---|---|---|
| Vessel diameter | [cm] | 145 | 180 | 210 | 285 | 355 | 440 | 570 | 700 |
| Vessel height | [cm] | 175 | 225 | 280 | 380 | 500 | 600 | 825 | 900 |
| Height incl. motor | [cm] | 225 | 290 | 350 | 470 | 620 | 730 | 965 | 1030 |
| Typical motor power | [kW] | 2.2 | 5.5 | 7.5 | 15 | 22 | 37 | 55 | 90 |
Following the concept of the famous classical Nauta conical mixer, this small scale model has been made available for lab environments. Although small in size, the advantages remain: high mixing accuracy, gentle mixing, complete discharge and flexible filling range.
The Nauta Minimix is able to provide reliable results from only 0.3 litres powder content.
Our expert design and engineering team are happy to help you specify the right ancillary equipment to compliment the Nauta conical screw mixer. These ancillaries may include:
The conical screw mixer can be equipped with a high speed rotor for liquid addition or for de-lumping products. Rotating up to 20 m/s, this rotor creates a vortex effect and injects the liquid through the paddles directly into the product, resulting in an excellent dispersion or coating. By spraying the liquid into the mass in a vortex, you can avoid over-moistening the particles and sticking. This intensifier can replace several lump breakers.
Hosokawa Micron offers various outlet valves to choose from, including side outlets, slide gate bottom outlets and ball segment valves.
A sampler can be placed in the vessel wall making it possible to take samples without disturbing the mixing process. Specially-designed seals can be installed to make the sampler suitable for abrasive products as well as suitable for CIP/SIP.
Optimal dust and watertight closure on access door using FDA-approved seals.
A lump-beaker can be mounted in the lower part of the vessel. When the lump-breaker is not necessary a plug is provided to install instead (flush with the vessel wall).
Hosokawa mixers can be provided with a charging hopper for manual charging. It can be installed on the mixer cover and is available for single as well as dual person operation. The default model comes with a hinged access door, bolted grid and dust exhaust connection. 'Vibrating' grid and/or CIP nozzles are optional.
Mounted through the hollow shaft, it can spray a liquid or oil just in front of the mixing screw, ensuring a good mixing.
Hosokawa Micron B.V. designs and manufactures mixing, drying and agglomeration equipment and systems for the powder and bulk processing industry.
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