CHEMICALS

Process technologies for tomorrow.

PROCESS SYSTEMS FOR SUPERABSORBENT POLYMERS (SAP)

Superabsorbent Polymers (SAP) are polymers that can absorb and retain extremely large volumes of liquid. Amazingly, water absorbing polymers (hydrogels) can absorb and retain up to 500 times their own weight in water. Their absorbency is determined by the type and ratio of cross-linking agents used to make the gel. Low density cross-linked SAPs have a larger absorbent capacity, while the higher cross-linked SAPs have lower absorbent capacity but form firmer gels.

Flexomix mixer / agglomerator Flexomix mixer / agglomerator

Adding cross-linking agents

The Flexomix mixer/agglomerator is commonly used to add surface cross-linking agents to SAPs. It can be used to dose powder and liquid in the correct proportions to create a homogenous mixture and is self-cleaning to avoid product build-up which can often be a problem in SAP production.

Did you know?

Did you know that the biggest application of superabsorbent polymers by far, is their use in disposable hygiene products such as nappies (diapers), adult protective underwear and feminine hygiene products? They absorb fluids to form a gel, which prevents leakage. Other uses include water-blocking applications in electrical power cables, optical cables, construction works, food packaging and agricultural soil conditioners.

 
70% of babies worldwide sleep drier and happier thanks to Super Absorbent Polymers produced with Flexomix agglomeration technology!

 

TESTING & PROCESS DEVELOPMENT

Not convinced yet? Consider running a test first. We have a pilot system in our state-of-the-art test facilities in the Netherlands, which is available for testing and toll processing.

Whether you wish to test a single machine or a complete powder processing system, the same skilled and experienced staff are here to help ensure that your requirements are met, and that you are entirely satisfied with the results.

We offer process equipment and technologies from individual units to large scale bespoke system solutions. Our principle is to deliver high performance yet affordable solutions that meet our customers' demands and long term challenges.

HOW CAN WE HELP YOU?

To learn more about our powder processing equipment and systems for superabsorbent polymers (SAP), contact us:

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SUSTAINABLE PROCESSING SYSTEMS

Hosokawa Micron B.V. is certified according to ISO 14001. Our certification covers all environmental themes of ISO 14001: air, soil, energy, waste, water, noise and hazardous substances. In addition, Hosawa Micron was awarded an EcoVadis Silver Medal for its sustainability achievements. EcoVadis determined that the company was among the top 7% of companies rated by EcoVadis in the special machinery industry.

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